Computer Vision · Manufacturing
How Buckman Automated 95% of Blade Inspection With AI-Driven Computer Vision
Buckman’s team manually inspected 40-foot creping blades every day. Each inspection required 30 to 60 microscope measurements, handwritten notes, spreadsheet entry, and manual report formatting. KEYSYS replaced the entire process with a production desktop application powered by AI-driven computer vision, delivering instant standardized reports and eliminating nearly all manual steps.
95%
Inspection & reporting automated
60→0
Manual measurements per review
Instant
PDF reports, zero formatting time
Blade Inspection System
KEYSYS · AI Computer Vision · Buckman Labs
AI image capture & analysisBlade scanned and measured automatically
Wear metrics calculated instantlyAll 30–60 data points computed in seconds
Structured data & anomaly flagsResults organized and reviewed by the system
Standardized PDF report generatedDelivered in seconds, zero manual formatting
2-minute scan
Replaced a 45-minute routine